Products fillers and mixers

Model DV1000

The DV1000 is a medium capacity automatic volumetric piston filler/depositor.  It is specifically designed for fresh food manufacturer, for products ranging from liquid to viscous. In particular, when the products contain (big) chunks, they are neither cut nor smashed.

This automatic piston filler fills liquid and semi-viscous products like: hot soups, jams and spreads, yogurts with fruits, salsa, hummus & cheese dips, cottage, white cheese.

This piston filler automatically fills viscous products like: protein salads, potato or pasta salads, cream cheese based dips, creamy coleslaw, sour cream based dips, peanut butter, muffin dough, etc….

It can fill also automatically sticky products like: glues, epoxies, paints, caramels.

This piston filler fills hot products as well as cold products.

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FEATURES

High speed
High accuracy
PLC controlled
Control GMC – HMI: a user-friendly touch-screen machine/operator interface, with status, set up, a maintenance screen, and production statistics
Control GMC – Safeguard product quality & integrity: seamless design / large diameter dispensing valve / all parts in contact with the product are made of stainless steel 316 and other CFIA & USDA approved material / cleaning friendly: easy to dismantle and to wash within 10 minutes
Control GMC – Easy maintenance: easily accessible mechanical parts, simple open design. On-screen error detection and diagnosis. In-house programming & support. NEMA 4X wash down fibreglass control box, with temperature control when use in cold environment.
Control GMC – Flexibility: simple & quick product changeover, by a height adjustable dispensing valve holder / wide span of filling quantity through an adjustable stopper inside the pneumatic cylinder.

OPTIONS

1 special type dispensing valve: for either semi-viscous or viscous products, either horizontal or vertical, linear or rotary, bottom fill, etc.
1 larger hopper of 230 lbs capacity
1 level sensor to control the pump that feeds the hopper.
1 PLC & 1 HMI for for the stand alone option
1 filling station, for the autonomous version of the filler, composed of: 1 height adjustable dispensing valve holder, 1 stainless steel table attached to the filler, 1 set of adjustable guide to quickly position the empty container at the filling position, and 1 pedal to start and stop the automatic filling sequence

SPECIFICATIONS

Range: 2 oz to 2,5 lbs per cycle, with built-in multi-cycles capability
Maximum speed per minute, up to: 60 for 1 lbs tubs, and 30 for 3 lbs buckets
Filling accuracy: ± one hundredth of a pound
Dispensing valve diameter: 2″
Hopper’s capacity: 90 lbs
Electricity: 115 VAC, 5 amps, 60 Hz
Compressed air: up to 6 cfm @ 100 psi
Footprint, approx (L x W) : 70″ x 30″
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