FDS2500 Cup & Tub Filling Line

The FDS2500 is a high-performance single-lane Filling and Sealing Line for retail containers like cups, tubs, trays, and buckets. It automates filling, sealing (optional PL500), and closing. With 20-minute setup time and optional pre-adjusted tooling, it allows quick container changes to easily launch new SKUs.

The FDS2500 can manage:

  • Any Size, Shape and Material of Containers:
    Round, square, oval or rectangular, open-mouth containers, including plastic, paperboard, aluminum, and more.
  • Regular and tamper-evident containers:
    Adding the PL500 film sealing machine allows it to handle sealable containers, with or without over-caps.
  • Many Different Products:
    This line is designed to fill containers with liquid, dry, viscous, or sticky products, offering flexibility across various industries.

We design and build custom-made machines tailored to your specific needs.

Whether you require a unique configuration, special features, or integration into an existing line, our solutions are fully adapted to your production goals. From concept to installation, we work closely with you to deliver performance, reliability, and flexibility.

Details

Details
Features & Benefits All metal parts in stainless steel: provides long-lasting durability full washability and easy maintenance, Flexibility in container handling: quick and simple container size changeover with a unique pocket-like adjustable conveyor preset interchangeable lid and container denester heads, HMI user-friendly touch-screen: featuring status monitoring setup maintenance screens and production statistics for easy operation, PLC controlled system: ensuring precise control of each module for reliable and consistent performance, Reliable pick and place unit for lids & containers distribution: guarantees accurate and efficient lid and container placement for smooth operation, Safety operation & easy maintenance: the machine automatically stops the filler if no container is detected or if the lid denester head is jammed, True one-by-one lids & containers escapement system: ensuring individual dispensing of lids and containers for optimal alignment and packaging quality, Trustworthy air removing closing head: effectively removes air to ensure a secure and tight seal, Up-to-date robot-like machine with modular functions: offering customizable functionality to meet specific needs
Option & Accesories Bottom fill lifting device: Ideal for dry powder or ice cream filling this device helps prevent air entrapment and compacts the product during filling, Catchers: for dry products a catcher collects the right quantity of product before each container arrives at the filling position ensuring smooth flow, Cheese dicer: a block cutter or dicer for feta or similar cheeses ideal for precision portioning, Corrosion protection: additional protection against brine chlorides and acids is available for corrosive environments, Denester heads: available for different lid and container formats including special heads for buckets with handles, Filling equipment: add a filler mixer or transfer pump to accommodate different product types (see the DV DM and DVM series), Inline check weigher: For quality control and weight adjustment especially useful for products like feta cheese, Plastic-film sealer model PL500, Product containment system: a pneumatically actuated "hat" guides dry product down to the container preventing product bounce
Specifications Speed: Up to 50 containers per minute for 5 lbs buckets for Dry & Viscous Products, Speed: Up to 70 containers per minute for 1 lb tubs for Dry & Viscous Products

Control GMC

We design and manufacture fully automatic packaging machines tailored to your needs. Our flexible cup filling and sealing lines handle virtually any container shape, size, or material. Whether you require a custom configuration, special features, or integration with existing equipment, we deliver reliable, high-performance solutions from concept to installation.